Mold Cooling Component Baffle Boards

Description

What is Mold Cooling Component Baffle Board?

Baffle board also called plug baffle, has many styles such as straight plug baffles, and spiral plug baffles, with stainless steel, brass, or aluminum materials. The baffle board is the mold interior cooling component for cooling down the water.

Baffle Boards Types – The Mold Interior Cooling Components

Z9661 Type Straight plug baffles

 

 

Straight plug baffles drawing

 

 

Mold Cooling Components Z9661 straight baffle board specifications

Model	Width(mm)	Thick(mm)	Length(M)	Material
DGMF-MOLD-CLAMP-Z9661/M8*0.75-100	6	1.6	100	C3604 Brass
DGMF-MOLD-CLAMP-Z9661/M8*0.75-200	6	1.6	200	C3604 Brass
DGMF-MOLD-CLAMP-Z9661/M10*1-100	8	1.6	100	C3604 Brass
DGMF-MOLD-CLAMP-Z9661/M10*1-200	8	1.6	200	C3604 Brass
DGMF-MOLD-CLAMP-Z9661/M12*1.5-150	10	2.4	150	C3604 Brass
DGMF-MOLD-CLAMP-Z9661/M12*1.5-200	10	2.4	200	C3604 Brass
DGMF-MOLD-CLAMP-Z9661/M14*1.5-150	12	2.4	150	C3604 Brass
DGMF-MOLD-CLAMP-Z9661/M14*1.5-200	12	2.4	200	C3604 Brass
DGMF-MOLD-CLAMP-Z9661/M16*1.5-150	14	2.4	150	C3604 Brass
DGMF-MOLD-CLAMP-Z9661/M16*1.5-200	14	2.4	200	C3604 Brass
DGMF-MOLD-CLAMP-Z9661/G1/8-100	8.5	1.6	100	C3604 Brass
DGMF-MOLD-CLAMP-Z9661/G1/8-200	8.5	1.6	200	C3604 Brass
DGMF-MOLD-CLAMP-Z9661/G1/4-120	11.5	2.4	120	C3604 Brass
DGMF-MOLD-CLAMP-Z9661/G1/4-250	11.5	2.4	250	C3604 Brass
DGMF-MOLD-CLAMP-Z9661/G3/8-150	15	2.4	150	C3604 Brass
DGMF-MOLD-CLAMP-Z9661/G3/8-300	15	2.4	300	C3604 Brass

 

 

Z9662 Type Spiral plug baffles

 

 

Spiral plug baffles drawing

 

 

Mold Cooling Z9662 spiral plug baffle specifications

Model	Width(mm)	Thick(mm)	Length(M)	Material
DGMF-MOLD-CLAMP-Z9662/M8-100	6	1.6	100	C3604 Brass
DGMF-MOLD-CLAMP-Z9662/M10-100	8	1.6	150	C3604 Brass
DGMF-MOLD-CLAMP-Z9662/M12-125	10	2.4	200	C3604 Brass
DGMF-MOLD-CLAMP-Z9662/M14-150	12	2.4	100	C3604 Brass
DGMF-MOLD-CLAMP-Z9662/M16-150	14	2.4	150	C3604 Brass
DGMF-MOLD-CLAMP-Z9662/G1/8-100	8.5	1.6	100	C3604 Brass
DGMF-MOLD-CLAMP-Z9662/G1/8-200	8.5	1.6	200	C3604 Brass
DGMF-MOLD-CLAMP-Z9662/G1/4-125	11.5	2.4	100	C3604 Brass
DGMF-MOLD-CLAMP-Z9662/G1/4-250	11.5	2.4	200	C3604 Brass
DGMF-MOLD-CLAMP-Z9662/G3/8-150	15	2.4	150	C3604 Brass
DGMF-MOLD-CLAMP-Z9662/G3/8-300	15	2.4	200	C3604 Brass

 

 

 

BFPXR Type Flat plug baffles

 

 

Model	Width(mm)	Thick(mm)	Length(M)	Material
DGMF-MOLD-CLAMP-BFPXR10-100	10	2	100	C3604 Brass
DGMF-MOLD-CLAMP-BFPXR12-100	12	2	100	C3604 Brass
DGMF-MOLD-CLAMP-BFPXR16-100	16	2	100	C3604 Brass
DGMF-MOLD-CLAMP-BFPXR18-100	18	2	100	C3604 Brass
DGMF-MOLD-CLAMP-BFPXR20-100	20	2	100	C3604 Brass
DGMF-MOLD-CLAMP-BFPXR22-100	22	2	100	C3604 Brass
DGMF-MOLD-CLAMP-BFPXR24-100	24	2	100	C3604 Brass
DGMF-MOLD-CLAMP-BFPXR25-100	25	2	100	C3604 Brass
DGMF-MOLD-CLAMP-BFAPR10-100	10	2	100	A5052P Aluminum
DGMF-MOLD-CLAMP-BFAPR12-100	12	2	100	A5052P Aluminum
DGMF-MOLD-CLAMP-BFAPR16-100	16	2	100	A5052P Aluminum
DGMF-MOLD-CLAMP-BFAPR18-100	18	2	100	A5052P Aluminum
DGMF-MOLD-CLAMP-BFAPR20-100	20	2	100	A5052P Aluminum
DGMF-MOLD-CLAMP-BFAPR22-100	22	2	100	A5052P Aluminum

 

 

Flat plug baffles drawing

 

 

 

 

Model	Width(mm)	Thick(mm)	Length(M)	Material
DGMF-MOLD-CLAMP-BFPXG10-100	10	2	100	C3604 Brass
DGMF-MOLD-CLAMP-BFPXG12-100	12	2	100	C3604 Brass
DGMF-MOLD-CLAMP-BFPXG16-100	16	2	100	C3604 Brass
DGMF-MOLD-CLAMP-BFPXG18-100	18	2	100	C3604 Brass
DGMF-MOLD-CLAMP-BFPXG20-100	20	2	100	C3604 Brass
DGMF-MOLD-CLAMP-BFPXG22-100	22	2	100	C3604 Brass

 

 

The mold baffle board is generally installed in the mold with a long protrusion inside the core. It should be that the core is not allowed to drill on the outer surface. Only one hole can be drilled at the bottom, and then separated by a beryllium copper sheet to form a water transport circuit. To achieve the cooling effect.

The mold baffle board can be installed quickly to reduce the time of up and down the mold, establish a failure mode and impact analysis library, and prevent water.

Baffle boards are generally not used in the mold cooling water path, but if the cooling water path is a single bottom-up water inlet and outlet, it is required to install 1 to 2 upward cooling baffle boards in the same port or the same straight water path.

Quality inspection problem

1. Establish the processing technology for the mold water barrier, and summarize the mold parts list, purchased parts list, standard parts list, self-made parts list, self-made standard parts list, material list, heat treatment parts list, The list of wearing parts and mold costs, to ensure that relevant resources can be in place in time.
2. Combine production plan management and schedule management to ensure that relevant equipment can be used effectively, prevent personnel from being idle, and enable all links in processing and manufacturing to be linked together.
3. Establish a failure mode and impact analysis library: Establish a mold design, manufacturing failure mode, and impact analysis library, and prevent the same problem from appearing next time through meetings, announcements, computer sharing, plus rewards and penalties.

 

Advantage

1. Quick installation, reduces the time of up and down molds and improves work efficiency.
2. Uniform water flow to ensure product quality and efficiency of injection molding, die-casting, and blow molding.
3. Price advantage and quality assurance to improve competitiveness.

 

 

 

 

Model	Width(mm)	Thick(mm)	Length(M)	Material
DGMF-MOLD-CLAMP-M8-50(粗牙）	8	2	50	C3604 Brass
DGMF-MOLD-CLAMP-M8-100(粗牙）	8	2	100	C3604 Brass
DGMF-MOLD-CLAMP-M8-200(粗牙）	8	2	200	C3604 Brass
DGMF-MOLD-CLAMP-M8-300(粗牙）	8	2	300	C3604 Brass
DGMF-MOLD-CLAMP-M10-50(粗牙）	10	2	50	C3604 Brass
DGMF-MOLD-CLAMP-M10-100(粗牙）	10	2	100	C3604 Brass
DGMF-MOLD-CLAMP-M10-200(粗牙）	10	2	200	C3604 Brass
DGMF-MOLD-CLAMP-M10-300(粗牙）	10	2	300	C3604 Brass
DGMF-MOLD-CLAMP-M12-50(粗牙）	12	2	50	C3604 Brass
DGMF-MOLD-CLAMP-M12-100(粗牙）	12	2	100	C3604 Brass
DGMF-MOLD-CLAMP-M12-200(粗牙）	12	2	200	C3604 Brass
DGMF-MOLD-CLAMP-M12-300(粗牙）	12	2	300	C3604 Brass
DGMF-MOLD-CLAMP-M14-50(粗牙）	14	2	50	C3604 Brass
DGMF-MOLD-CLAMP-M14-100(粗牙）	14	2	100	C3604 Brass
DGMF-MOLD-CLAMP-M14-200(粗牙）	14	2	200	C3604 Brass
DGMF-MOLD-CLAMP-M14-300(粗牙）	14	2	300	C3604 Brass
DGMF-MOLD-CLAMP-M16-50(粗牙）	16	2	50	C3604 Brass
DGMF-MOLD-CLAMP-M16-100(粗牙）	16	2	100	C3604 Brass
DGMF-MOLD-CLAMP-M16-200(粗牙）	16	2	200	C3604 Brass
DGMF-MOLD-CLAMP-M16-300(粗牙）	16	2	300	C3604 Brass
DGMF-MOLD-CLAMP-M18-50(粗牙）	18	2	50	C3604 Brass
DGMF-MOLD-CLAMP-M18-100(粗牙）	18	2	100	C3604 Brass
DGMF-MOLD-CLAMP-M18-200(粗牙）	18	2	200	C3604 Brass
DGMF-MOLD-CLAMP-M18-300(粗牙）	18	2	300	C3604 Brass

 

 

 

 

 

Baffle board with O-ring Descriptions:

When making molds, it is necessary to design a water circuit to reduce the temperature during mold production, shorten the forming cycle, and improve the quality of the product.

Since the core can not be drilled on the outer surface but has to be cooled to reach the water circulation, so can only be drilled at the bottom, and then separated by a beryllium copper sheet, to make a circulating water circuit.

Therefore, the baffle board is usually used in the raised part of the mold core or the long core part which the water circuit cannot reach, and the water holes where the baffle board is installed are often called water wells.

By installing the baffle board, the water well will be divided into two to form a water path, through the water circuit of the mold, so that the water can be transported normally to take away the heat of the mold and play the role of rapid cooling of the mold.

This baffle board is O-ring sealed, by squeezing the O-ring, to achieve the sealing effect, but also play the role of the plug sealing water.

 

 

Baffle Board With O-ring Specifications
Model	Screw Size/ d3	Head length/ l1（mm)	Head ID/ d1（mm）	Board width/ d（mm)	Board length/ l2（mm)
DGMF-MOLD-CLAMP-STBB-06140	M3	13	8	6	140
DGMF-MOLD-CLAMP-STBB-08180	M5	13	10	8	180
DGMF-MOLD-CLAMP-STBB-10180	M6	13	12	10	180
DGMF-MOLD-CLAMP-STBB-12220	M6	16	14	12	220
DGMF-MOLD-CLAMP-STBB-15250	M8	16	16	15	250
DGMF-MOLD-CLAMP-STBB-16250	M8	16	18	16	250
DGMF-MOLD-CLAMP-STBB-18300	M10	20	20	18	300
DGMF-MOLD-CLAMP-STBB-20300	M12	20	22	20	300
DGMF-MOLD-CLAMP-STBB-25390	M16	22	26	25	390

 

 

 

 

 

Model	Width(mm)	Thick(mm)	Length(M)	Material	Type
DGMF-MOLD-CLAMP-BFPT-S18-100	18	2	100	SS	Single-side
DGMF-MOLD-CLAMP-BFPT-W18-100	18	2	100	SS	Double-side
DGMF-MOLD-CLAMP-BFPT-S20-100	20	2	100	SS	Single-side
DGMF-MOLD-CLAMP-BFPT-W20-100	20	2	100	SS	Double-side
DGMF-MOLD-CLAMP-BFPT-S24-100	20	2	100	SS	Single-side
DGMF-MOLD-CLAMP-BFPT-W24-100	20	2	100	SS	Double-side
DGMF-MOLD-CLAMP-BFPT-S30-100	30	2	100	SS	Single-side
DGMF-MOLD-CLAMP-BFPT-W30-100	30	2	100	SS	Double-side

 

 

 

 

 

Model	Spec	Width(mm)	Thick(mm)	Length(M)	Material
DGMF-MOLD-CLAMP-ES-01-100	1/8 PT	8.2	2	100	C3604 Brass
DGMF-MOLD-CLAMP-ES-01-200	1/8 PT	8.2	2	200	C3604 Brass
DGMF-MOLD-CLAMP-ES-02-150	1/4 PT	11.2	2.5	150	C3604 Brass
DGMF-MOLD-CLAMP-ES-02-250	1/4 PT	11.2	2.5	250	C3604 Brass
DGMF-MOLD-CLAMP-ES-03-150	3/8 PT	14.7	2.5	150	C3604 Brass
DGMF-MOLD-CLAMP-ES-03-300	3/8 PT	14.7	2.5	300	C3604 Brass
DGMF-MOLD-CLAMP-ES-04-200	1/2 PT	18.2	2.5	200	C3604 Brass
DGMF-MOLD-CLAMP-ES-04-400	1/2 PT	18.2	2.5	400	C3604 Brass
DGMF-MOLD-CLAMP-ES-06-300	3/4 PT	23.2	3	300	C3604 Brass
DGMF-MOLD-CLAMP-ES-06-500	3/4 PT	23.2	3	500	C3604 Brass
DGMF-MOLD-CLAMP-ES-08-400	1 PT	26.7	3	400	C3604 Brass
DGMF-MOLD-CLAMP-ES-08-600	1 PT	26.7	3	600	C3604 Brass
DGMF-MOLD-CLAMP-AS-01-4	1/8 NPT	5/16	1/16	4	C3604 Brass
DGMF-MOLD-CLAMP-AS-01-8	1/8 NPT	5/16	1/16	8	C3604 Brass
DGMF-MOLD-CLAMP-AS-02-8	1/4 NPT	7/16	3/32	8	C3604 Brass
DGMF-MOLD-CLAMP-AS-02-10	1/4 NPT	7/16	3/32	10	C3604 Brass
DGMF-MOLD-CLAMP-AS-03-6	3/8 NPT	9/16	3/32	6	C3604 Brass
DGMF-MOLD-CLAMP-AS-03-12	3/8 NPT	9/16	3/32	12	C3604 Brass
DGMF-MOLD-CLAMP-AS-04-8	1/2 NPT	11/16	3/32	8	C3604 Brass
DGMF-MOLD-CLAMP-AS-04-16	1/2 NPT	11/16	3/32	16	C3604 Brass
DGMF-MOLD-CLAMP-AS-06-12	3/4 NPT	15/16	1/8	12	C3604 Brass
DGMF-MOLD-CLAMP-AS-06-20	3/4 NPT	15/16	1/8	20	C3604 Brass
DGMF-MOLD-CLAMP-AS-08-16	1 NPT	1 1/8	1/8	16	C3604 Brass
DGMF-MOLD-CLAMP-AS-08-24	1 NPT	1 1/8	1/8	24	C3604 Brass

 

 

 

 

 

 

This product is a water trap -basic, the main feature is that it is not good to open the water circuit in the core and other places, or other places where only one direction can open the water circuit so that putting in the water trap, you can achieve one in and one out, to carry out the water circuit, and then to achieve the cooling effect of the mold.

There are mainly two kinds of materials:

Material Brass (C3604)

Material Aluminium (A5052P)

Model	Size	Width(mm)	Thick(mm)	Length(M)	Material
DGMF-MOLD-CLAMP-BBAL-08212	8*2*1.2	8	2	1.2	Aluminum
DGMF-MOLD-CLAMP-BBAL-10212	10*2*1.2	10	2	1.2	Aluminum
DGMF-MOLD-CLAMP-BBAL-12212	12*2*1.2	12	2	1.2	Aluminum
DGMF-MOLD-CLAMP-BBAL-14212	14*2*1.2	14	2	1.2	Aluminum
DGMF-MOLD-CLAMP-BBAL-15212	15*2*1.2	15	2	1.2	Aluminum
DGMF-MOLD-CLAMP-BBAL-16212	16*2*1.2	16	2	1.2	Aluminum
DGMF-MOLD-CLAMP-BBAL-18212	18*2*1.2	18	2	1.2	Aluminum
DGMF-MOLD-CLAMP-BBAL-20212	20*2*1.2	20	2	1.2	Aluminum
DGMF-MOLD-CLAMP-BBAL-22212	22*2*1.2	22	2	1.2	Aluminum
DGMF-MOLD-CLAMP-BBAL-24212	24*2*1.2	24	2	1.2	Aluminum
DGMF-MOLD-CLAMP-BBAL-25212	25*2*1.2	25	2	1.2	Aluminum
DGMF-MOLD-CLAMP-BBAL-26212	26*2*1.2	26	2	1.2	Aluminum
DGMF-MOLD-CLAMP-BBAL-28212	28*2*1.2	28	2	1.2	Aluminum
DGMF-MOLD-CLAMP-BBAL-30212	30*2*1.2	30	2	1.2	Aluminum
DGMF-MOLD-CLAMP-BBAL-35212	35*2*1.2	35	2	1.2	Aluminum
DGMF-MOLD-CLAMP-BBAL-40212	40*2*1.2	40	2	1.2	Aluminum
DGMF-MOLD-CLAMP-BBAL-50212	50*2*1.2	50	2	1.2	Aluminum
DGMF-MOLD-CLAMP-BBCU-0821	8*2*1	8	2	1	Brass
DGMF-MOLD-CLAMP-BBCU-1021	10*2*1	10	2	1	Brass
DGMF-MOLD-CLAMP-BBCU-1221	12*2*1	12	2	1	Brass
DGMF-MOLD-CLAMP-BBCU-1421	14*2*1	14	2	1	Brass
DGMF-MOLD-CLAMP-BBCU-1521	15*2*1	15	2	1	Brass
DGMF-MOLD-CLAMP-BBCU-1621	16*2*1	16	2	1	Brass
DGMF-MOLD-CLAMP-BBCU-1821	18*2*1	18	2	1	Brass
DGMF-MOLD-CLAMP-BBCU-2021	20*2*1	20	2	1	Brass
DGMF-MOLD-CLAMP-BBCU-2221	22*2*1	22	2	1	Brass
DGMF-MOLD-CLAMP-BBCU-2421	24*2*1	24	2	1	Brass
DGMF-MOLD-CLAMP-BBCU-2521	25*2*1	25	2	1	Brass
DGMF-MOLD-CLAMP-BBCU-3021	30*2*1	30	2	1	Brass

 

 

 

 

Stainless Steel Material Baffle Board with Screw Mount Type Product Overview

This product is a stainless steel water trap-threaded installation type, the main feature is that in the core and another bad open water circuit, or only one direction can open the water circuit of the place, so into the water trap, you can achieve one in one out, water circulation, and thus achieve the cooling effect of the mold.

This product is simple and convenient to install, the material is stainless steel (SUS304), with corrosion resistance, a water trap plate, and a PT thread shoulder made of whole, which is easy to maintain.

Stainless Steel Material Baffle Board with Screw Mount Type Product Features

1. Convenient disassembly, easy-to-follow-up replacement, and management, saving labor costs.

2. Saving mold space, can be used where the conventional water circuit can not reach, good local cooling effect.

3. Extend the life of the mold, improve the yield rate, and achieve automated production.

 

Stainless Steel Material Baffle Board with Screw Mount Type Specifications

Model	Width(mm)	Thick(mm)	Length(M)	Material
DGMF-MOLD-CLAMP-BFPTS 8-100	8	2	100	SS
DGMF-MOLD-CLAMP-BFPTS 10-100	10	2	100	SS
DGMF-MOLD-CLAMP-BFPTS 12-100	12	2	100	SS
DGMF-MOLD-CLAMP-BFPTS 14-100	14	2	100	SS
DGMF-MOLD-CLAMP-BFPTS 18-100	18	2	100	SS
DGMF-MOLD-CLAMP-BFPTS 18-150	18	2	150	SS
DGMF-MOLD-CLAMP-BFPTS 18-200	18	2	200	SS
DGMF-MOLD-CLAMP-BFPTS 18-300	18	2	300	SS
DGMF-MOLD-CLAMP-BFPTS 20-100	20	2	100	SS
DGMF-MOLD-CLAMP-BFPTS 20-150	20	2	150	SS
DGMF-MOLD-CLAMP-BFPTS 20-200	20	2	200	SS
DGMF-MOLD-CLAMP-BFPTS 20-300	20	2	300	SS
DGMF-MOLD-CLAMP-BFPTS 24-100	24	2	100	SS
DGMF-MOLD-CLAMP-BFPTS 24-150	24	2	150	SS
DGMF-MOLD-CLAMP-BFPTS 24-200	24	2	200	SS
DGMF-MOLD-CLAMP-BFPTS 24-300	24	2	300	SS
DGMF-MOLD-CLAMP-BFPTS 30-100	30	2	100	SS
DGMF-MOLD-CLAMP-BFPTS 30-150	30	2	150	SS
DGMF-MOLD-CLAMP-BFPTS 30-200	30	2	200	SS
DGMF-MOLD-CLAMP-BFPTS 30-300	30	2	300	SS